DIGITECH VP4

Arc welding

DIGITECH VP4

THE WELDING EDGE

SYNERGIC MULTIPROCESS INVERTER PULSED POWER SOURCES WITH SEPARATED WIRE FEEDER

DIGITECH VP4 (Vision Pulse 4) are the most advanced and top performing multi-process pulse welding equipment of CEA.
Developed with the latest CEA arc control software, DIGITECH VP4 obtain incredible quality results with any material in all welding applications.
DIGITECH VP4 are characterized by the new X Vision Plus interface with colour display and a synergic control to automatically determine the best welding parameters, based on the used type of material, the wire diameter and
the gas.

DIGITECH VP4

Top welding performance

Technologically ahead and easy-to-use, they offer premium welding quality at high speed in PULSED MIG, DUAL PULSED, MIG-MAG, MMA and TIG with “lift” arc striking. DIGITECH are characterized by a digital interface with colour display and a synergic control to automatically determine the best welding parameters, based on the used type of material, the wire diameter and the gas.

Top end Wire Feeding

DOUBLE GEAR wire feeding system
ERGONOMIC UNLOCKING of the roller fastening system
EASY ROLLS SUBSTITUTION without any tools
TWINS ROLLS for welding all wires
COLOR CODED for instant wire thickness recognition

Other characteristics

User Interface with LCD colour display to keep under control the whole welding process
Monitoring and repeatability of the welding parameters
Ability to partially or totally lock the equipment with access key by password
“Energy Saving” to operate the power source cooling fan and torch water cooling when necessary
Up/Down MIG torch
LAN connectivity to the network via Ethernet or WIFI (Optional)
Data storing and data printing (Optional)

Technical features

DIGITECH VP4: SPECIAL PROCESSES

vision.ARC2 enables to weld with the following optional special processes:

MIG MAG

vision.COLD – vision.ULTRASPEED – vision.POWER – vision.PIPE

MIG PULSED

vision.PULSE-POWER – vision.PULSE-RUN -vision.PULSE-UP

E.C.P.

EXTRA CURVE PACKAGE

vision.ARC 2

vision.ARC 2 allows the power source control to operate in a more precise and faster way, thus granting an absolute constant arc and a perfect detachment of the droplet, mostly in MIG PULSED and DUAL PULSED.

vision.ARC2 also enables the use of the CEA special vision.Pulsed processes. Main advantages:

improved arc stability
optimization of the impulse characteristics
quick and precise control of the short- circuits
faster welding speed
further reduced heat input

vision.PULSE

vision.PULSE allows a constantly controlled short arc pulse welding, by optimizing the results of traditional pulse welding.

This enables to reduce the high heat input, typical in pulse welding, with a consequent reduction in distortions, an improvement off the puddle and considerable increase in welding speed too.

Dual.PULSE

Dual.PULSE favours a further reduction in the heat transfer to the workpiece by minimizing its deformation and it produces premium quality aesthetic beads similar to TIG finishing. Dual.PULSE is extremely useful when welding aluminium and stainless steel.

WIRE FEEDER HT8 PRO DRIVE

PROFESSIONAL WIRE FEEDING mechanism with 4 rolls of large diameter for a precise and constant wire driving
DOUBLE GROOVE ROLLS replaceable thanks to a quick release system without any tool
LODGING FOR WIRE SPOOLS up to Ø 300 mm
LED LIGHT in the feeder compartment
INSPECTION WINDOWS in the spool cover
HK1 Hanging Kit
STRONG INDUSTRIAL CASE made to last
GRADUATED KNOB to achieve the most correct value of the wire pressure cables from the power source to the feeder

DOUBLE FEEDER

DIGITECH in the version with double wire feeder represents the ideal solution whenever a greater flexibility is needed in all applications using two different types of material, wire or gas.

WSC - WIRE START CONTROL

WSC wire start control prevents any possible wire sticking to the workpiece or torch nozzle, by always ensuring a precise and “soft” arc striking.

ETHERNET LAN (VP4)

All CEA DIGITECH VP4 are standard equipped with ETHERNET socket. This feature allows all users to interface the equipment to a remote device and support software.

DIGITECH 4.0 READY

These units have the possibility to be connected to an industrial LAN through an Ethernet port or by a WiFi LAN (Optional), to satisfy all the requirement of 4.0 industry.
Software 4.0 is included in all DIGITECH 4.0 to allow the transmission of power source data inputs and outputs. The creation of the connection between the generator and the customer’s systems is not included and is the responsibility of the customer.

SIMPLE AUTOMATION

CEA power sources are standard equipped with analogic-digital I/O. This allows to integrate very easily the power source into an automated welding equipment without any expensive and sophisticated external interfaces, usually necessarily supplied for robotics.

Available accessories

Discover all available accessories

Configurator

INTERCONNECTING CABLE 1,2 m WATER

1,2 m Water cooled Interconnecting cable Power source-Wire feeder

INTERCONNECTING CABLE 5 m WATER

5 m Water cooled Interconnecting cable Power source-Wire feeder

INTERCONNECTING CABLE 10 m WATER

10 m Water cooled Interconnecting cable Power source-Wire feeder

WK 4 standard wheels kit

WK 2 extra-large wheel kit

HK 1 Hanging Kit

HK 1 Hanging Kit for wire feeder

Solid wire Kit of double grooved TWIN rolls (Ø 0,8/1,0)

Solid wire Kit of double grooved TWIN rolls (Ø 1,0/1,2)

Solid wire Kit of double grooved TWIN rolls (Ø 1,2/1,6)

Aluminium Kit of double grooved TWIN rolls (Ø 0,8/1,0)

Aluminium Kit of double grooved TWIN rolls (Ø 1,0/1,2)

Aluminium Kit of double grooved TWIN rolls (Ø 1,2/1,6)

Flux cored Kit of double grooved TWIN rolls (Ø 1,0/1,2)

Flux cored Kit of double grooved TWIN rolls (Ø 1,2/1,6)

CEA Torch CX 353/4

CEA Torch CX 353/4 4 m wire Ø 0.8÷1.2 CO2 340A @60% / Mix 290A @60%

CEA Torch CX 353/4 Up/Down-17p

CEA Torch CX 353/4 Up/Down-17p 4m – wire: Ø 0,8÷1.2 – CO2 340A @60% / Mix 290A @60%

CEA Torch CX 451/4

CEA Torch CX 451/4 4 m wire Ø 0.8÷1.6 CO2 400A @60% / Mix 300A @60%

CEA Torch CXH 302/4

CEA Torch CXH 302/4 4 m wire Ø 0.8÷1.2 water cooled CO2 300A @100% / Mix 250A @100%

CEA Torch CXH 302/4 Up/Down-17p

CEA Torch CXH 302/4 Up/Down-17p 4m – wire: Ø 0,8/1,2 water cooled – CO2 300A @100% / Mix 250A @100%

CEA Torch CXH 402/4

CEA Torch CXH 402/4 4 m wire Ø 0.8÷1.6 water cooled CO2 500A @100% / Mix 450A @100%

CEA Torch CXH 402/4 Up/Down-17p

CEA Torch CXH 402/4 Up/Down-17p 4m – wire: Ø 0,8/1,6 water cooled – CO2 500A @ 100% / Mix 450A @100%

CEA Digitorch DX 353/4-17p

CEA Digitorch DX 353/4-17p 4m – wire: Ø 0,8÷1.2 – CO2 340A @60% / Mix 290A @60%

CEA Digitorch DXH 302/4-17p

CEA Digitorch DXH 302/4-17p 4m – wire: Ø 0,8/1,2 water cooled – CO2 300A @100% / Mix 250A @100%

CEA Digitorch DXH 402/4-17p

CEA Digitorch DXH 402/4-17p 4m – wire: Ø 0,8/1,6 water cooled – CO2 500A @100% / Mix 450A @100%

Push Pull Synchronizer 24/42V

Push Pull Synchronizer PC Board KIT 24 / 42 V (to be ordered with the Push pull torch)

CEA Torch RTX 26.4

CEA Torch RTX 26.4 4 m – 180 A 35%

HRX 52

Water cooling equipment HRX 52 400 V

Cea CL-1100

Cea CL-1100 cooling liquid – 5 l Tank

Trolley CT 70

Trolley CT 70 with 4 rolls for power source, cooling equipment and cylinder (and autotransformer)

Trolley PRIME CT 80

Trolley CT 80 for power source, cylinder (and autotransformer)

Trolley PRIME CT 81

Trolley CT 81 with arm holder for the feeder – for power source, cylinder (and autotransformer)

Trolley PRIME CT 82

Trolley CT 82 with 4 rolls for power source, cooling equipment and two gas cylinders (and autotransformer)

Kit for DOUBLE HT 8 with VP4

Support and Connection Kit for DOUBLE HT 8 wire feeder system with DIGITECH VP4

BK 1 Accessory BOX kit

50 mm² / 4 m Ground cable with clamp

70 mm² / 4 m Ground cable with clamp

Reducer with flowmeter and 1 manometer

RC 178

RC 178 remote control with 5 m cable

Autotransformer A 13-H 220V/400V-50/60Hz

Autotransformer A 13-H 220V/400V-50/60Hz - 3 Phase

Extension cable to reverse polarity

Datasheet

DIGITECH VP4: Technical features

TECHNICAL DATA			DIGITECH VP4
			4004	5004
Three Phase input 50/60 Hz	V	10%	400
		-10%
Input Power @ I2 Max	kVA		22,1	27,6
Delayed Fuse (l eff)	A		32	40
Power Factor / cos φ			0,70/0,99	0,79/0,99
Efficiency Degree			0,88	0,89
Open circuit voltage	V		62	62
Current range	A		10-400	10-500
Duty cycle at (40°C)	A 100%		350	400
	A 60%;		400	460
	A X%		–	500(50%)
Wires	Ø mm		0,6 – 1,6	0,6 – 1,6
Standards			EN 60974-1 – EN 60974-10

Protection Class	IP		23S
Dimensions (L x W x H)	mm		725x310x525	725x310x525
Weight	kg		45	47